Bengaluru · India · Engineering Design Services

Engineering Design Powerhouse

Full-spectrum mechanical design, mechatronics engineering & electrical design services — from first concept to production-ready deliverables. Based in Bengaluru, serving clients across India and globally.

3
Core Disciplines
360°
Design Coverage
BLR
India Based
NPI
to Production
MECH MECHANICAL MECHT MECHATRONICS ELEC ELECTRICAL ECO ROBO CAD / FEA SIMULATION PCB CTRL A1 B1
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3D CAD Modeling PCB Layout & Routing Embedded Firmware FEA & Simulation Motor Control Thermal Design Robotics Integration PLC Programming Power Electronics Sensor Fusion DFM Engineering GD&T Drawings 3D CAD Modeling PCB Layout & Routing Embedded Firmware FEA & Simulation Motor Control Thermal Design Robotics Integration PLC Programming Power Electronics Sensor Fusion DFM Engineering GD&T Drawings
Core Engineering Design Capabilities

Three Disciplines.
One Firm.

From structural FEA to firmware logic — EcoRobo is Bengaluru's engineering design firm that owns the full stack. Mechanical CAD design, mechatronics systems, and PCB & electrical design — all under one roof. Click any discipline to explore in depth.

01 / 03 — MECHANICAL
Mechanical
Design

Precision 3D CAD modelling, FEA stress analysis, thermal simulation, and DFM-ready engineering drawings. From structural frames to intricate mechanisms — every geometry optimized for manufacture and longevity.

SolidWorks ANSYS FEA CAD/CAM DFM GD&T
MECH
02 / 03 — MECHATRONICS
Mechatronics
Systems

The integration discipline. We unite mechanics, electronics, and control into seamless closed-loop systems — actuators, sensors, drives, and the logic that binds them into intelligent machines.

Motion Control Simulink ROS2 Actuators Robotics
MECHT
03 / 03 — ELECTRICAL
Electrical
Design

Schematic capture to production PCB Gerbers. Power electronics, embedded processors, motor drivers, and high-reliability board design built for demanding industrial and robotics environments.

Altium KiCad STM32 Power Electronics EMC
ELEC
How We Work

The Engineering
Design Process

01
Requirements

Deep-dive on specs, constraints, environment, and success criteria. We ask the hard questions early.

02
Concept

Multiple design concepts with trade-off matrices. You choose the direction based on data, not intuition.

03
Detail Design

Full 3D CAD, schematics, firmware architecture — iterated with you in review cycles.

04
Validation

FEA, simulation, prototype builds, and testing. Every requirement traced and verified.

05
Release

Production-ready output package: drawings, BOM, Gerbers, firmware, and DFM sign-off.

Application Domains & Case Studies

Where We
Design.

EcoRobo engineers systems across high-stakes domains — autonomous robotics, UAV platforms, industrial automation, and clean technology. Every project demands precision engineering design, reliability, and complete technical ownership from Bengaluru.

MECHANICAL + MECHATRONICS + ELECTRICAL
01
Robotics & Automation
CAD Design Drive Electronics ROS2 Integration Full System

Autonomous Field Robot Systems

End-to-end mechanical, electrical, and control system design for autonomous ground robots. Chassis structural analysis, motor selection and drive design, embedded navigation stack — zero outsourcing.

DomainRobotics
DeliverableFull Pkg
DisciplinesAll Three
02
Defence & Rescue
Structural FEA Avionics PCB Payload Mech

Tactical UAV Platforms

Ruggedized multi-rotor design for high-consequence environments. Structural stress analysis, custom avionics boards, and precision payload release mechanisms.

DomainAerospace
OutputDFM Package
03
Clean Technology
Low-Power MCU Sensor Array IP67 Enclosure

Environmental Sensor Networks

Low-power embedded sensor nodes with ruggedized IP67-rated enclosures — air, water, and soil diagnostics deployed at scale in field environments.

DomainIoT / Env
OutputPCB + Enclosure
04
Industrial Automation
PLC Design HMI Panels Motor Drives

Smart Factory Machine Control

Complete electromechanical design for production line machinery — PLC-based control architecture, custom power distribution, and HMI integration.

DomainIndustry 4.0
OutputPanel + Code
05
Research & Development
Prototype Build Test Rigs Data Acquisition

R&D Prototype Engineering

Rapid concept-to-prototype for research institutions and startups — NPI support, test fixture design, and instrumented data-acquisition systems.

DomainR&D / NPI
OutputPrototype + Docs
Tools & Platforms

Our Tech Stack

⚙️
SolidWorks
Mechanical CAD
🔷
CATIA V5
Advanced CAD
🔩
Fusion 360
CAD / CAM
📐
ANSYS FEA
Structural Analysis
🌊
CFD Fluent
Fluid Dynamics
🔬
MATLAB / Simulink
Control Systems
Altium Designer
PCB Design
🔌
KiCad
PCB Design
🤖
ROS / ROS2
Robotics OS
💻
STM32 / ESP32
Embedded MCU
🔧
Siemens TIA / PLC
Industrial Control
📡
FPGA / Verilog
Digital Logic
Common Questions

Engineering Design
FAQ

What mechanical design services does EcoRobo offer in Bengaluru?

EcoRobo provides 3D CAD modelling (SolidWorks, CATIA, Fusion 360), FEA structural and thermal analysis (ANSYS), GD&T engineering drawings, DFM/DFA review, CFD simulation, and reverse engineering services in Bengaluru, India.

Does EcoRobo do PCB design and embedded firmware development?

Yes. EcoRobo offers full electrical design services including schematic capture, multi-layer PCB layout (Altium, KiCad), power electronics, embedded firmware (STM32, ESP32, FreeRTOS), motor drive design, and EMC compliance — all from Bengaluru, India.

What is mechatronics design and does EcoRobo provide it?

Mechatronics engineering integrates mechanical design, electronics, and control systems into intelligent automated systems. EcoRobo designs complete mechatronic systems including motion control, robotics integration, sensor fusion, PLC programming, and MATLAB/Simulink simulation.

Can EcoRobo handle full product development — concept to production?

Yes. EcoRobo covers the full NPI cycle — requirements capture, concept design, detailed CAD design, FEA simulation validation, prototype support, and production-ready documentation including DFM review, BOM, Gerber files, and firmware. We are a one-stop engineering design firm in Bengaluru.

Common Questions

Engineering Design FAQs

What mechanical design services does EcoRobo offer?

EcoRobo provides complete mechanical engineering design services: 3D CAD modelling (SolidWorks, CATIA, Fusion 360), FEA structural and thermal analysis, GD&T engineering drawings, DFM/DFA reviews, CFD simulation, and reverse engineering. We deliver production-ready CAD files, engineering drawings, FEA reports, and full BOM.

Do you provide PCB design and electrical engineering in Bengaluru?

Yes. EcoRobo delivers complete electrical engineering design and PCB design services from Bengaluru — schematic capture, multi-layer PCB layout (Altium, KiCad), power electronics, embedded firmware (STM32, ESP32, FreeRTOS), motor drive design, and EMC compliance. Clients receive Gerber files, firmware source, BOM, and test procedures.

What is mechatronics design and does EcoRobo offer it?

Mechatronics design integrates mechanical engineering, electronics, and control systems into intelligent machines. EcoRobo provides mechatronics engineering design including system architecture, motion control (PID, FOC, servo), robotics (ROS2, kinematics, SLAM), MATLAB/Simulink control simulation, pneumatic/hydraulic systems, and sensor fusion.

How quickly does EcoRobo respond to engineering design enquiries?

EcoRobo provides a detailed project scope and timeline proposal within 48 hours of your enquiry. Email sales@ecorobo.in or call +91 99864 01777. We are based in Bengaluru, Karnataka, and work with clients across India and internationally.

// Bengaluru's Engineering Design Firm

Let's Engineer
Something
Extraordinary

Bring us your hardest problems. Mechanical assembly, custom PCB, or a full mechatronic system — we design it right, first time.

Location
Bengaluru, Karnataka, India

Engineering Design Services in Bengaluru

EcoRobo Technologies is a professional engineering design firm based in Bengaluru, Karnataka, India. We specialise in three core disciplines: mechanical design, mechatronics engineering, and electrical & PCB design. Our team delivers end-to-end engineering design services — from concept ideation and CAD modelling through to FEA simulation, PCB layout, embedded firmware development, and full production documentation.

Whether you need a SolidWorks CAD designer in Bangalore, an ANSYS FEA simulation engineer in India, an Altium PCB designer, or a complete robotics design team — EcoRobo delivers precision engineering without the overhead of a large consultancy.

Why Choose EcoRobo for Design?

  • Full-spectrum capability — mechanical, mechatronics, and electrical under one roof, Bengaluru
  • Production-ready deliverables — DFM-reviewed CAD, Gerbers, BOM, firmware — everything manufacturers need
  • Industry-standard tools — SolidWorks, CATIA, ANSYS, Altium, KiCad, MATLAB, ROS2, STM32
  • Robotics & automation expertise — autonomous systems, industrial automation, UAV design
  • Bengaluru-based, globally capable — serving clients across India, Southeast Asia, and internationally
  • NPI & startup-friendly — from napkin sketch to manufacture-ready in a structured, transparent process

Service Areas

Mechanical design Bengaluru · Mechanical design Bangalore · CAD design services India · FEA simulation services Karnataka · SolidWorks design firm India · CATIA design services Bengaluru · Mechatronics engineering company India · Robotics design services Bangalore · Motion control design India · PLC programming services Bengaluru · PCB design services Bengaluru · Altium PCB design India · KiCad PCB layout services · Embedded firmware development Bangalore · Power electronics design India · Motor drive design Karnataka · EMC design services India · Engineering design company Bengaluru · Product design engineering India · NPI engineering services Karnataka · Electrical engineering consultants Bangalore · Engineering design outsourcing India

Discipline 01 of 03

Mechanical
Design

Precision 3D modelling, structural simulation, and manufacture-ready engineering drawings. Every surface, joint, and tolerance optimized for how it will be made — and how long it will last.

Get a Quote ↗
CAD
3D Modelling
FEA
Stress Analysis
DFM
For Manufacture
GD&T
Eng. Drawings
H TOP FACE ISOMETRIC VIEW
What We Deliver

Mechanical Services

01
3D CAD Modelling

Parametric, feature-based 3D models built for modification, assembly, and downstream manufacture. From single components to complex multi-body assemblies.

  • Parametric part and assembly modelling
  • Sheet metal, casting, machined part design
  • Weldment and structural frame design
  • Motion and kinematic studies
  • Rendering and photorealistic visualization
02
FEA & Simulation

Finite Element Analysis to predict and eliminate failure before a single part is made. Static, dynamic, fatigue, and thermal — all traced to requirements.

  • Linear and non-linear static stress analysis
  • Fatigue life prediction (S-N curve)
  • Thermal and thermomechanical analysis
  • Modal and dynamic response analysis
  • Topology optimization for lightweighting
03
Engineering Drawings

Production-grade 2D drawings that communicate everything a manufacturer needs — tolerances, surface finishes, material callouts, and GD&T fully to ISO/ASME standards.

  • GD&T per ASME Y14.5 / ISO 1101
  • Tolerance stack-up analysis
  • Assembly drawings with BOM
  • Weld, paint, and surface treatment callouts
  • DXF/DWG format delivery
04
DFM & DFA Engineering

Design for Manufacture and Assembly reviews that cut cost and lead time from your product before tooling is ever cut. We've seen what breaks on the shop floor.

  • Machining, casting, and injection mold DFM
  • Part consolidation and simplification
  • Fixture and jig design
  • Cost-reduction redesign reviews
  • Supplier-specific design adaptation
05
CFD & Thermal Design

Computational fluid dynamics and thermal simulations to ensure your product manages heat and fluid flow correctly — cooling, pressure drops, and aerodynamic drag all quantified.

  • Forced and natural convection cooling
  • Heat sink and thermal interface design
  • Pipe and duct flow analysis
  • Electronics thermal management
  • HVAC and enclosure ventilation studies
06
Reverse Engineering

From physical part to parametric CAD model. We reconstruct legacy components without original drawings — enabling redesign, repair, and life extension of ageing hardware.

  • Point cloud processing from 3D scans
  • Legacy part reconstruction to CAD
  • Dimensional inspection reports
  • Interchangeability analysis
  • Obsolete part redesign
Software Platforms

Mechanical Toolbox

⚙️
SolidWorks
Parametric CAD
🔷
CATIA V5/V6
Advanced Surface / Assembly
🔩
Autodesk Fusion 360
CAD + CAM
📐
ANSYS Mechanical
FEA — Structural & Thermal
🌊
ANSYS Fluent / CFX
Computational Fluid Dynamics
📏
AutoCAD / DraftSight
2D Drafting
🖨️
Mastercam / HSMWorks
CAM / Toolpath
🔍
GOM / CloudCompare
Reverse Engineering / Metrology
What You Receive

Mechanical Deliverables

📦
Native CAD Files

Fully parametric .SLDPRT / .SLDASM / STEP / IGES files ready for modification.

📄
Engineering Drawings

GD&T 2D drawings in PDF + DXF/DWG, ready for manufacture.

📊
FEA Reports

Simulation result reports with safety factors, displacement plots, and design recommendations.

📋
Bill of Materials

Structured BOM with part numbers, materials, quantities, and supplier callouts.

🏭
DFM Review Report

Written assessment of manufacturability risks with redesign recommendations.

🎥
Renderings & Animations

Photorealistic renders and assembly animations for stakeholder communication.

// Mechanical Design

Start Your
Mechanical
Project

Tell us what you're building. We'll scope the work, define the deliverables, and give you a clear proposal within 48 hours.

Get a Quote ↗
Discipline 02 of 03

Mechatronics
Systems

The integration discipline. Mechanical structures, electrical drives, sensors, and control logic — unified into closed-loop systems that sense, actuate, and respond to the real world.

Get a Quote ↗
PID
Control Design
CAN
System Bus
ROS2
Robot OS
HIL
HW-in-Loop Test
REFERENCE CONTROL PLANT FEEDBACK / SENSOR + CLOSED LOOP CONTROL SENSOR ACTUATOR MCU / PLC
What We Deliver

Mechatronics Services

01
System Architecture

End-to-end mechatronic system design — defining the interfaces between mechanics, electronics, and software before a single component is selected.

  • System-level block diagrams and specifications
  • Actuator and sensor selection matrices
  • Communication bus architecture (CAN, RS485, EtherCAT)
  • Power budget and thermal analysis
  • FMEA and risk assessment
02
Motion Control Design

From DC brushed motors to multi-axis servo systems — drive selection, control algorithm design, and commissioning. We tune until performance matches specification.

  • PID, cascade, and model-predictive control
  • Servo, stepper, and BLDC motor drive design
  • Multi-axis coordinated motion
  • Trajectory planning and interpolation
  • Gearbox and mechanism sizing
03
Robotics Design

From robotic arm kinematic design to mobile platform integration. Mechanical structure, joint actuators, end-effectors, and ROS2-based control stack.

  • Forward/inverse kinematics and dynamics
  • Workspace and payload analysis
  • End-effector and gripper design
  • ROS2 node architecture and integration
  • Autonomous navigation (SLAM, path planning)
04
Control System Simulation

MATLAB/Simulink-based plant models and control system simulation before hardware exists. Validate control performance, stability margins, and disturbance rejection in software.

  • Plant modelling (mechanical, electrical, thermal)
  • Control loop simulation and stability analysis
  • Hardware-in-loop (HIL) test setup
  • Bode plots and frequency response analysis
  • State-space and transfer function modelling
05
Hydraulic & Pneumatic Systems

Fluid power system design for high-force, high-speed actuation — from circuit design to component selection, manifold design, and commissioning documentation.

  • Hydraulic and pneumatic circuit design
  • Cylinder, valve, and pump selection
  • Manifold and schematic design
  • Pressure, flow, and thermal calculations
  • Safety and relief system design
06
Sensor Integration

Selecting, integrating, and conditioning the right sensor for the right measurement. From simple encoders to multi-modal IMU/LIDAR/camera fusion systems.

  • Encoder, resolver, and absolute position sensing
  • Force/torque, pressure, and temperature sensing
  • Vision, LIDAR, and depth sensor integration
  • Signal conditioning and filtering design
  • Sensor fusion algorithms (Kalman, complementary)
Software Platforms

Mechatronics Toolbox

📊
MATLAB / Simulink
Control Design & Simulation
🤖
ROS / ROS2
Robot Operating System
🔬
Simscape / Simscape Multibody
Physical System Modelling
CODESYS / TwinCAT
PLC Motion Control
🔧
LabVIEW
HIL & Data Acquisition
🛤️
Gazebo / RViz
Robotics Simulation
🔌
CANoe / CANalyzer
CAN Bus Design & Test
💻
Python / C++
Control Software Dev
What You Receive

Mechatronics Deliverables

📐
System Architecture Document

Block diagrams, interface definitions, and component selection rationale.

🔄
Control Algorithm Design

Tuned control code with simulation validation results and performance reports.

🤖
ROS2 Package

Fully documented ROS2 nodes, launch files, and integration guides.

📊
Simulation Models

Simulink plant and controller models with test harnesses and verification scripts.

📋
System Integration Plan

Step-by-step commissioning and integration procedures for the assembled system.

⚠️
FMEA Report

Failure mode analysis with severity ratings, detection methods, and mitigations.

// Mechatronics

Design Your
Mechatronic
System

From motor selection to closed-loop commissioning — we own the whole integration challenge so you don't have to coordinate five different specialists.

Get a Quote ↗
Discipline 03 of 03

Electrical
Design

From schematic capture to production Gerbers — power electronics, embedded processors, motor drivers, and high-reliability PCBs for demanding industrial and robotics environments.

Get a Quote ↗
PCB
Multi-layer Design
EMC
CE / FCC Ready
RTOS
Embedded OS
BMS
Battery Systems
U1 IC MCU PWR LAYER 1 — SIGNAL LAYER 2 — GND PLANE
What We Deliver

Electrical Services

01
Schematic Capture

Hierarchical schematic design from first principles — component selection, power topology, signal chain, and interface definition all documented before layout begins.

  • Multi-sheet hierarchical schematics
  • Component selection with alternatives
  • Power tree and distribution design
  • Interface and protection circuits
  • Peer design review included
02
PCB Layout & Routing

High-density multi-layer PCB layout with signal integrity, EMC, and thermal management designed in — not bolted on. From 2-layer breakout boards to 12-layer mixed-signal designs.

  • 2 to 12+ layer PCB layout
  • Impedance-controlled routing for high-speed signals
  • Differential pair, USB, Ethernet, RF design
  • Thermal via arrays and copper pours
  • Gerber, ODB++, IPC-2581 output
03
Power Electronics

Switch-mode power supplies, battery management systems, and high-current motor drives — designed for efficiency, reliability, and thermal performance under load.

  • Buck, boost, buck-boost SMPS design
  • Battery Management System (BMS) design
  • Li-ion, LiFePO4 cell balancing circuits
  • Bidirectional DC-DC converters
  • High-side/low-side gate driver design
04
Embedded Firmware

Production-quality embedded C/C++ firmware for ARM, AVR, and RISC-V processors. Bare metal to RTOS — drivers, communication stacks, and application logic.

  • STM32, ESP32, RP2040, nRF52 platforms
  • FreeRTOS and Zephyr RTOS integration
  • UART, SPI, I2C, CAN, Ethernet driver development
  • Bootloader and OTA firmware update
  • Low-power sleep mode optimization
05
Motor Drive Design

Custom BLDC, PMSM, and stepper motor drive electronics — gate driver circuits, current sensing, FOC implementation, and thermal design for sustained high-current operation.

  • 3-phase inverter bridge design
  • Field-Oriented Control (FOC) implementation
  • Current sensing (shunt, Hall, LEM)
  • Regenerative braking circuits
  • Overcurrent, overvoltage, and thermal protection
06
EMC & Compliance Design

EMC-conscious design from day one — filtering, shielding, layout, and grounding strategies that give your product the best chance of passing CE, FCC, and industrial compliance first time.

  • Common-mode and differential-mode filter design
  • PCB-level shielding and grounding strategy
  • ESD and surge protection circuits
  • Pre-compliance EMC simulation
  • Test lab liaison and compliance documentation
Software Platforms

Electrical Toolbox

Altium Designer
Schematic + PCB Layout
🔌
KiCad EDA
Open Source PCB Design
📊
LTspice / PSIM
Circuit Simulation
💻
STM32CubeIDE / PlatformIO
Embedded Development
🔧
FreeRTOS / Zephyr
Real-Time OS
📡
Vivado / Quartus
FPGA Design
🛡️
ANSYS SIwave / EMC
Signal Integrity + EMC
🔋
Battery Design Studio
BMS & Cell Modelling
What You Receive

Electrical Deliverables

📐
Schematic Package

Full hierarchical schematic in native format + PDF. Annotated with design rationale.

🔲
Gerber / Fabrication Files

Production-ready Gerber, drill files, ODB++, and fab notes for your PCB manufacturer.

💾
Firmware Source Code

Documented, version-controlled firmware with build system and programming instructions.

📋
Bill of Materials

Fully specified BOM with manufacturer part numbers, approved alternatives, and pricing.

🧪
Test & Bring-Up Procedure

Step-by-step board bring-up procedure with pass/fail criteria for every function.

📄
Design Review Report

Documented design review findings, decisions, and traceability to requirements.

// Electrical Design

Build Your
Electronics
Right

From napkin schematic to production Gerbers — we deliver electronics that work in the lab and survive in the field. Let's talk about your board.

Get a Quote ↗
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📍 Bengaluru, KA
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